https://www.cavepaper.com/contact-us daily 0.75 2025-07-26 https://www.cavepaper.com/shipping-returns daily 0.75 2023-07-25 https://www.cavepaper.com/jobs daily 0.75 2025-04-09 https://www.cavepaper.com/sesba daily 0.75 2023-07-25 https://images.squarespace-cdn.com/content/v1/5e4c5c9ce217365d3035face/9263be67-da9d-4064-b290-182d1c1a2c59/bigbeater.jpg SESBA Sustainability Story The first step in our papermaking process is to prepare the fiber by soaking and then beating it for about four hours. During the beating process, tap water flows into the tank and a rinse wheel removes water, washing the fiber as it is processed. Our Valley hollander beater is about 100 years old and can process 20lbs of dry fiber at a time. https://images.squarespace-cdn.com/content/v1/5e4c5c9ce217365d3035face/fba6bf48-92a9-454c-ad09-2a88de605cab/SFCB+tour+slideshow.jpg SESBA Sustainability Story Here you can see the difference in the fiber before and after being processed. The beating process introduces as much water as possible into the fiber on a cellular level, creating hydrogen bonds. This allows for even suspension of pulp in the vat of water during sheet formation. https://images.squarespace-cdn.com/content/v1/5e4c5c9ce217365d3035face/2c4385f7-0fab-4314-8d06-9140061166c8/IMG_20210602_182551_938.jpg SESBA Sustainability Story Each sheet is formed by hand. Here is a sheet of 21x28" paper that has just been pulled, still on the mould and before the deckle has been removed. https://images.squarespace-cdn.com/content/v1/5e4c5c9ce217365d3035face/d46e5c62-cc45-41b1-a1d9-710f64764dc9/20200810_122335.jpg SESBA Sustainability Story The freshly-formed sheet is then transferred to a felt. The stack of felts and wet sheets are then loaded into the hydraulic press. https://images.squarespace-cdn.com/content/v1/5e4c5c9ce217365d3035face/f27b53f7-6c84-4ff0-8a9c-58b3e3ac5afd/dryingspurs.jpg SESBA Sustainability Story After the sheets have been pressed individually with felts layered in between, we dry our paper in "spurs" of four sheets that have been pressed together at a lighter pressure. This allows the fibers to fully shrink as they air dry and creates a particularly strong sheet of paper! https://images.squarespace-cdn.com/content/v1/5e4c5c9ce217365d3035face/5bf4eaa2-a15e-48c2-8e10-c19fecec70ec/20220202_160344.jpg SESBA Sustainability Story Plain flax sheets in both of our regularly produced dimensions. At this stage, they are ready to be dyed or colored and receive their surface treatments. https://images.squarespace-cdn.com/content/v1/5e4c5c9ce217365d3035face/8efbf334-88a7-482a-a319-21191ff20d24/IMG_20210611_164733_353.jpg SESBA Sustainability Story Papers hanging to dry after being dyed with indigo. Depending on the design, a sheet of paper may receive as many as eight layers of dyes or pigments. https://images.squarespace-cdn.com/content/v1/5e4c5c9ce217365d3035face/6f7dbeb2-10bc-4db5-ae71-c0f9796f1589/IMG_20210308_133629_062.jpg SESBA Sustainability Story The final stage of production is to flatten the papers. We do this by rehydrating the sheets, then restraint drying them with forced air. Here Ramona models our first iteration of the stack dryer. https://images.squarespace-cdn.com/content/v1/5e4c5c9ce217365d3035face/004efcb5-4e6a-46a7-88f6-ebf49148cacc/20211105_123457.jpg SESBA Sustainability Story Our finished papers are then ready to leave the studio! https://images.squarespace-cdn.com/content/v1/5e4c5c9ce217365d3035face/68a78457-c2b5-422c-ab10-fb26f053281a/SESBA+Badge.png SESBA Sustainability Story - Make it stand out Whatever it is, the way you tell your story online can make all the difference. https://images.squarespace-cdn.com/content/v1/5e4c5c9ce217365d3035face/54a7af36-7c65-4c3e-b23c-e6b196def182/scale+up+presentation.jpg https://images.squarespace-cdn.com/content/v1/5e4c5c9ce217365d3035face/b9d1ade0-1bb4-4296-bdeb-bb008da334e0/20210720_184645.jpg https://images.squarespace-cdn.com/content/v1/5e4c5c9ce217365d3035face/34d64c82-a1df-4dc9-9a7e-d40a8e335625/30x40sheet.jpg 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